We are an ISO 90001 product engineering and manufacturing hub offering mold design, mold flow analysis, shell DFM, and customized mold-making services to support your production.
We Offer United States HASCO Standard & Europe DME Standard & Moldmaster Standard Mold Manufacturing Solutions For Global Companies
All molds are carefully designed to maximize its service life and to ease maintenance, all molds are made economically and functionality to meet customer's expectations. Our design engineering operation system include:1. Pro/Engineer （Used For Mold Design In General) / UG (Used for Product Development 3D Modeling) / SolidWork 2. AutoCad (2D layout) 3. Moldflow analysis (Plastic flow/deform simulation)) 4. Rhinoceros
1. Shuttle and Insert Molds2. Multiple Slide Action Molds 3. Stripper and Floating Cavity Plate Molds 4. Hot Runner System 5. Unscrewing Molds 6. Die-casting. 7. Blow Molding 8. IML / IMF / IMD 9. Spray Painting 10. Assembly & Packaging 11. Electroplating 12. Automation for Molding
1. Molded Parts - LSR
2. Molded Parts - High Temperature Material
3. Molded Parts - Single Shot
4. Molded Parts - Two Shot
5. Molded Parts - Insert Molding
6. Molded Parts - IMD & IML
7. Molded Parts - Medical
7. Molded Parts - Medical
1.2344, 12343, S136, LKM2316, LKM738H, 1.2083, 1.2312, 1.1730, H13, P20, MOLDMAX-HH.
ABS, PC, PP, PA, PMMA, POM, PE etc
We Select Suitable Tonnage Of Molding Machine And Accurately Control Mold Time To Help Control Mold Cost
1. Dimension measuring - 3D Coordinate Measuring Machine, Video Measuring system (VMS), Gear Rolling Tester
2.Material test - Melt Flow Index , Moisture Tester Colorimeter , Hardness tester(Rockwell and Vickers)
3. Function & Reliability test - Hi-low temperature aging tester, High temperature tester, Salt Spray Tester, Abrasion Tester, UV aging tester, Push-pull force meter/Torque meter, Simulant packaging transportation device, Drop test machine.
3. MFR Tester
4. Gear Rolling Tester
5. Spectral Colorimeter
6. Constant Temperature and Humidity Chamber
7. Moisture Tester
8. 3D Microscope
9. Salt Spray Tester
There are two main factors affecting mold qualityFirst, Mold Design Experience. LKKER SCM mold design & engineers have min.15 years mold factory experience. They are familiar with various advanced and precise mold machine, mold design operation system, and capable of supervise mold manufacturing process and cost control. Second, Precise Mold Machine. LKKER SCM mold factories has long list of advanced mold equipments at different tonnage that are capable to fulfill various mold quality standard and take good control of tolerance.
SGS, UKAS, TÜV Rheinland, UL, etc
Get T0 Sample in 20-35 working days, Contact Us NOW >>>
LKKER SCM will review the product design, then set mold quality standards and time of mold making production timeline; track and inspect mold making; review sample; prepare materials for mold modification; track mold modification and engineer assistance; make sample before the final production and keep statistics records of issues during making until the completion of the approval sample.
Transparent Document Control: DFM; mold structure 2D; mold structure 3D; product full-inspection dimension report; mold making progress sheet; mold modification report; final mold BOM; sealed sample, mold material certificate, mold verification report, and heat treatment report
Mold Development Process
Based on the sample or related drawings provided by customers, mold design engineers conduct evaluation and analysis and prepare for formal mold drawing design. A、review of product 3D drawings A、 specific 2D assembly drawing A、release of drawings A、material and machine preparation A、 product dimensions and assembly test A、small-batch trial production
Based on the sample or related drawings provided by customers, mold design engineers conduct evaluation and analysis and prepare for formal mold drawing design.
A、review of product 3D drawingsB、preliminary 2D ranking C、 preliminary 3D parting and determination of parting lines, glue injection mode, and ejector marD. preliminary view ew of the mold structure E、make a DFM report F、 make a mold progress sheet
A、 specific 2D assembly drawingB、3D assembly drawing C、drawings of parts and loose items. D、mold BOM sheet and purchase order
A、release of drawingsB、 CNC mold core C、copper electrode making D、 mold and accessory processing E、mold assembly
A、material and machine preparationB、making samples with machine C、 mold testing report
A、 product dimensions and assembly testB、product improvement report C、 functional test and improvement report
A、small-batch trial productionB、mold quality testing and confirmation C、product dimensions and exterior confirmation D、sorting project-closing documents
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