Sheet Metal Fabrication Sheet Metal Fabrication

Sheet Metal Fabrication

Precision Metal Forming Solutions

Laser cutting (12kw), CNC bending (±0.05mm), TIG/MIG welding, and surface finishing (spray coating/anodizing) for 0.5-12mm stainless steel, aluminum, and galvanized steel. ISO 9001 & IATF 16949 certified, serving new energy, telecom, and medical sectors with 24h prototyping.

Core Manufacturing Processes

Laser Cutting

Laser Cutting

Materials: Stainless steel (0.5-25mm), aluminum (0.5-20mm), carbon steel (0.5-30mm)

Process Control: Auto-focus system (±0.01mm focal position)、N2/O2assist gas (Ra≤6.3μm surface)

Quality: Vision inspection (burrs/overburn)、CMM sampling for critical dimensions

Bending

Bending

Process Control: Springback compensation (auto-calculation based on material)、Multi-step bending (Z/U-shaped profiles)

Quality: Laser angle measurement (real-time correction)、Post-bending flatness check (≤0.1mm/300mm)

Stamping

Stamping

Process Control: AI wear prediction + surface hardening (≥1M stamping cycles)、AI pre-compensation algorithms by material yield strength、Progressive die technology for 18-station synchronization

Quality Standards: Full-profile CMM inspection (±0.05mm per ISO 2768-m)、White-light interferometry for dent/scratch detection (Ra 0.4μm per ASTM E430)、3D laser scanning (deformation ≤0.08mm/m²)

Welding & Assembly

Welding & Assembly

Welding: TIG (stainless/Al, ≥90% base strength)、Laser welding (≥10m/min, depth/width ratio ≥5:1)、Resistance spot welding (≥2kN strength, no spatter)

Assembly: Modular fixturing (±0.2mm alignment)、Auto-dispensing (±0.5mm width, ≤30s curing)

Quality: X-ray weld inspection (≤1% porosity)、Destructive pull testing (1 per 100 pcs)

Surface Finishing

Surface Finishing

Painting: Electrostatic powder coating (60-120μm, ≥500h salt spray)、Auto-paint line (≤5min color change)

Plating/Anodizing: Zinc plating (8-12μm, ≥720h NSS)、Anodizing (Al, 10-25μm, ≥1000x abrasion resistance)

Other Finishes: Brushing/sandblasting (Ra0.4-3.2μm)、Laser etching (±0.05mm accuracy, 0.1-0.5mm depth)

Representative Components

 Representative    Components
 Representative    Components
 Representative    Components
 Representative    Components
 Representative    Components
 Representative    Components

Quality Assurance

Inspection Standards:

Size detection: CMM measurement: ±0.01mm accuracy、Bending angle: ±0.1° (angle gauge)

functional detection: Weld strength: ≥90% base material、Surface hardness: ≥2H (ASTM D3363)

Defect Prevention:

Real-time laser monitoring with thermal compensation、Weld traceability via QR code tracking

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