Materials: Stainless steel (0.5-25mm), aluminum (0.5-20mm), carbon steel (0.5-30mm)
Process Control: Auto-focus system (±0.01mm focal position)、N2/O2assist gas (Ra≤6.3μm surface)
Quality: Vision inspection (burrs/overburn)、CMM sampling for critical dimensions
Process Control: Springback compensation (auto-calculation based on material)、Multi-step bending (Z/U-shaped profiles)
Quality: Laser angle measurement (real-time correction)、Post-bending flatness check (≤0.1mm/300mm)
Process Control: AI wear prediction + surface hardening (≥1M stamping cycles)、AI pre-compensation algorithms by material yield strength、Progressive die technology for 18-station synchronization
Quality Standards: Full-profile CMM inspection (±0.05mm per ISO 2768-m)、White-light interferometry for dent/scratch detection (Ra 0.4μm per ASTM E430)、3D laser scanning (deformation ≤0.08mm/m²)
Welding: TIG (stainless/Al, ≥90% base strength)、Laser welding (≥10m/min, depth/width ratio ≥5:1)、Resistance spot welding (≥2kN strength, no spatter)
Assembly: Modular fixturing (±0.2mm alignment)、Auto-dispensing (±0.5mm width, ≤30s curing)
Quality: X-ray weld inspection (≤1% porosity)、Destructive pull testing (1 per 100 pcs)
Painting: Electrostatic powder coating (60-120μm, ≥500h salt spray)、Auto-paint line (≤5min color change)
Plating/Anodizing: Zinc plating (8-12μm, ≥720h NSS)、Anodizing (Al, 10-25μm, ≥1000x abrasion resistance)
Other Finishes: Brushing/sandblasting (Ra0.4-3.2μm)、Laser etching (±0.05mm accuracy, 0.1-0.5mm depth)
Size detection: CMM measurement: ±0.01mm accuracy、Bending angle: ±0.1° (angle gauge)
functional detection: Weld strength: ≥90% base material、Surface hardness: ≥2H (ASTM D3363)
Real-time laser monitoring with thermal compensation、Weld traceability via QR code tracking
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