Assembly Services
Seamless Integration from Components to Finished Products
Professional assembly services, including component integration, testing, and inspection, tailored for electronics, machinery, and consumer goods industries.
Key Checks: Dimensional: CMM (±0.01mm, ISO 2768)、Material: Spectrometer (alloy composition ±0.5%)、Electrical: LCR meter (R/C/L ±1%)
Defect Control: Batch Tracking: QR code per batch (supplier/date/test data)、AQL Sampling: Major defects AQL 0.65, Minor AQL 1.5
Automated Assembly: Equipment: ABB IRB 6700 (6-axis, ±0.05mm repeatability)、Application: Precision bearing press (50-500N, ≤5s/part)、Error-Proofing: Force sensor feedback (auto-stop on deviation)
Manual Assembly: Workstation: ESD bench (≤100V) + ionizer、Tool Calibration: Torque wrench (±2%, daily check)
Electrical Testing: ICT: ≥95% coverage (Keysight i3070, ≤5s/board)、FCT: Load simulation (0-100A, -40~85℃)
Environmental Testing: Thermal Cycling: -40℃~85℃/10-95%RH for 48hrs (IEC 60068)、Vibration: 5-2000Hz random (Grms=6.06, SAE J2380)
Endurance Testing: Mechanical Life: Switch/connector cycling ≥50K times、Sealing: Helium leak test (1×10-6 mbar·L/s)
Protective Packaging:
Materials: EPE foam (25-35kg/m³) + corrugated board (B-Flute)、Certification: ISTA 3A compliant (1.2m drop/vibration test)
Labeling & Traceability:
Barcodes: UPC/EAN + tamper-evident seals、Environmental Loggers: Track temperature/humidity in transit
Size detection quality: Critical dimensions: ±0.05mm (CMM)、Flatness: ≤0.1mm/300mm (laser flatness tester)
functional detection: Electrical performance: 100% testing (ICT/FCT)、Air-tightness: Helium leak test (1×10-6 mbar·L/s)mbar·L/s)
Real-time SPC monitoring with auto-alerts、Poka-Yoke error-proofing system (≤0.1% error rate)
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