Saving Time Is The Best Way to Reduce Cost

Some business owners pay special attention to the waste management of visible objects, such as the reduction of hardware material costs and the disposal of dull materials.  Nowadays labor costs are far greater than material costs to a certain extent. For example, engineering personnel with high salaries, managers who are difficult to measure efficiency, etc., …

Some business owners pay special attention to the waste management of visible objects, such as the reduction of hardware material costs and the disposal of dull materials. 

Nowadays labor costs are far greater than material costs to a certain extent. For example, engineering personnel with high salaries, managers who are difficult to measure efficiency, etc., all wasted time will be converted into personnel wages.

A company’s employee compensation may eat up more than half of the company’s profits, some or even all of it, such as loss-making companies.

Therefore, how to improve working efficiency – work time halved becomes essential.

For example, the production cycle of a product is shortened from 4 days to 2 days or the mold change time of a machine tool is shortened from 30 minutes to 15 minutes, or the production cycle of a product line is shortened from 180 seconds to 90 seconds, or a certain product line is shortened. The length of the regular meeting is shortened from 2 hours to 1 hour, or the time of a certain task process flow is shortened from 1 day to half a day, etc… Time is money, and time is competitiveness.

The power of time cost reduction is far greater than material cost reduction.

Product Development Time Halved

The product development cycle of a new product determines its product development cost and launch cycle. The former cost represents the labor cost of product development project personnel, and the latter cost determines whether it can beat its peers and whether it can take the lead in the tide of market competition, reflecting unlimited business value.

Some companies are quick to launch new products without comprehensive market study and design thoughts, the engineering personnel works behind closed doors and thus the product needs years of revisions and some even die in the end. In such design problems or engineering negligence. the profit would have been lost to personnel costs or other administrative management costs. 

It’s very tragic that sales increased year after year, but the gross profit margin of its products declined year by year. If the product development cycle can be shortened by 40%, the research and development cost can be reduced by 50%. New products can occupy the market in the fastest time. 

Production Time Halved

The biggest time consumption of manufacturing enterprises should be on the front line of the workshop. There are many people and many product lines. Mass production will have a fixed manufacturing time every day.

If there are 300 people in the front line, working 8 hours a day, and 2,400 people a day, if it can be reduced by 10%, that is, the production efficiency can be increased by 10%, then 30 people will be saved, which will be a huge fortune.

Through the implementation of lean production, the efficiency is generally improved by 30-50%, and even 100% is no problem.

It’s not that the work is slow, but the waiting time is too much, and the effective working time is too little.

Some companies are losing money, while others are operating in difficulties, but they don’t know that they have a gold mine in their hands but turn a blind eye. A lean production is a powerful tool for streamlining production time.

Process Time Halved

The information flow in an enterprise is invisible and intangible. In fact, it may be a huge time consumer.

Business owners have high requirements for visible working hours and require repeated compression. Enterprise leaders often talk about the need to speed up the product development cycle, whether the design cycle can be shortened by a few days, whether the workshop manufacturing time can be faster, and whether the delivery time can be faster.

But there are still many black holes that they don’t care about at all. For example, sales does not go to the customer to verify the specific time of project delivery in advance. Everything is not groundless. Often customers rush to order. Sales do not actively follow the front-end information, allowing passing time of useful information. Some sales personnel receive the customer’s demand information, put it in the drawer, and forget to pass it across the organization. This time waste is not one hour or three hours, and some are counted by week and month, After the reaction, there is no way to improve the quality of the product by pressing the rigidity time of the product development (product design and engineering) side. The product development department is unwilling to disclose its own product development plan, as if this is a private plot of its own. After the product is developed, it is inconvenient to purchase materials and manufacture, and there is still much room for improvement in material application and process design. This is the result of information confidentiality, which will be paid with money later.
Some processes need to be approved by more than 20 people, which takes more than a month and is very time-consuming.

Conclusion

In today’s increasingly fierce market competition, it is very difficult to blindly rely on increasing sales to increase profits. It is often not your own final say. What you should do is try your best to reduce the cost of time.

Time waste is the most hidden, the most expensive, and the most bottomless.
If you can’t quickly reduce the product development time by 50%, the lead time by 50%, the production time by 50%, and the inventory turnover rate by one time, then you must have done something wrong.

Learn More: 

NPI Project Management Service

 

The role of procurement in new product development (NPI)

There is an important strategy in new product development (NPI) – Concurrent Engineering. Concurrent engineering also refers as simultaneous engineering, is a method of designing and developing products, in which the different stages run simultaneously, rather than consecutively. It comprehensively considers product characteristics such as manufacturability, affordability, reliability, maintainability, plan-in-advance ability, and marketability in the …

There is an important strategy in new product development (NPI) – Concurrent Engineering. Concurrent engineering also refers as simultaneous engineering, is a method of designing and developing products, in which the different stages run simultaneously, rather than consecutively. It comprehensively considers product characteristics such as manufacturability, affordability, reliability, maintainability, plan-in-advance ability, and marketability in the early design stage to prevent unnecessary occurrences in later production stages. problems or delays.

Since any decision on design has a profound impact on the long-term cost and survival of the product, the design cost, which accounts for 5% to 15% of the total product/service expenditure, directly affects 70% of the total cost. That is, once the product/service is designed, most of the costs are determined. Therefore, the close cooperation between the procurement and design departments in many fields is particularly important. Each of these areas is discussed below.

Research & Development

Procurement should be consulted as soon as the R&D department conceptualizes a new product/service. Because procurement can provide very constructive advice and can quickly identify potential resources. Close collaboration between design and procurement can bring valuable information to R&D efforts, speeding time-to-market for new products, while reducing costs and improving quality.

Alternatives and Product Innovation

Procurement not only knows the various parts and components used by the company, but also has a lot of resource information. As a result, they can recommend components to the design department that meet performance specifications at the lowest cost. Moreover, since the sourcing also knows excellent suppliers who are familiar with the relevant industries, these suppliers may provide more reasonable and more economical parts than the original design, so the close relationship between the sourcing and these suppliers can also bring value to the design things. In addition, if the company’s design resources cannot keep up with the new product development requirements, it is possible to seek external design services. At this time, procurement personnel can give full play to their role in contract management, qualification certification and negotiation. The advantage in skills minimizes the associated risks and ensures that the design can be completed successfully on time.

Early Supplier Involvement (ESI)

ESI refers to the cooperation of one or several professional suppliers and a professional design group of the buyer to develop product specifications, the purpose is to use the supplier’s skills to improve the process, assembly and delivery experience.  Due to the procurement is very important to the supplier’s early involvement degree, they know best how it works to optimize the value of the supplier, therefore, procurement has the most important influence on the ESI side.

Cost & Profit issues

In the aforementioned “simultaneous engineering”, if procurement can participate in product design at an early stage, it can play a great role. The value of purchases is greatest during the new product development phase, and gradually decreases as the process of placing an order gets closer. In addition to early involvement in design, procurement excels at sourcing, which is identifying which supplier and what level of partnership to establish with it. In addition, the contribution of procurement lies in the forecasting of the procurement market and contract negotiations. Nowadays, product life cycles have become shorter and shorter, there is simply no time to make up for it if it’s not a one-time success. Therefore, performance monitoring has become the most minor part. Of course, for companies with long product life cycles, such as in the automotive industry, procurement is often more focused on cost reductions for existing products, so potential cost reductions remain a major issue even after production begins.

Target Cost

As we all know, the target cost is the result obtained by subtracting the expected profit of the enterprise from the price accepted by the market. Under this cost, the cost of all functions of the business, such as sales, distribution, production, labor and materials, are taken into account. Obviously, procurement costs are of course one of the most important parts. Therefore, in order to effectively achieve the target cost, the procurement must participate in the design team to modify and improve the design together with the designers, so that the product can not only meet the functional requirements, but also meet the requirements of the target cost. It is worth noting that the target cost is an interactive process. If the target cost cannot be achieved within the time frame required by the new product, the company must decide what to do, cancel the new product plan or delay the new product plan. Because target costs do not exist in isolation, the most effective way to implement them is through the formation of cross-functional teams, combined with strategies such as early supplier engagement, price analysis, and value engineering.

Speed of Market Entry

The speed of product market entry has become one of the important means of competition among enterprises. It includes two important aspects, the new product development speed and the transmission speed of products in the “pipeline” of the company’s entire operating system. The role of procurement is to certify and confirm suppliers as early as possible in order to provide a stable supply of material parts and services. Also bring the right suppliers into the early design process. In addition, the flow of products in the company’s entire operation system, that is, the cycle from determining product demand to delivery to users, is also an important factor affecting the speed of market entry. Therefore, in order to speed up the market entry of the product, the following must be done.

  • Improve market forecast accuracy
  • Necessary simplification and standardization of components
  • Suppliers should be selected as close as possible to the production or distribution center
  • Improve communication with downstream customers and upstream suppliers
  • Reduce waste and lower inventory
  • The design of the operating system should be flexible

The above work is closely related to the functions of supply chain management. In addition to the above aspects, procurement and supply chain personnel also play an important role in supplier development and acquisition of procurement funds. New product development (NPI) must take full advantage of the strategic position of procurement in the business, and suppliers should also be a part of the new product development process. Procurement and supply chain personnel are responsible for important information transfer and exchange between suppliers and end users.