Introduction: Review the design by mold factory; set mold quality standards and time of making production timeline; track and inspect mold making; review sample; prepare materials for mold modification; track mold modification and engineer assistance; make sample before the final production and keep statistics records of issues during making until the completion of the approval sample.

Project period: 20-35 working days

Output: DFM; mold structure 2D; mold structure 3D; product full-inspection dimension report; mold making progress sheet; mold modification report; final mold BOM; sealed sample, mold material certificate, mold verification report, and heat treatment report

  Work Phase Content Service Content

Materials Provided by Customers

1

Input of technical datas for mold design

Based on the sample or related drawings provided by customers, mold design engineers conduct evaluation and analysis and prepare for formal mold drawing design.

A、 customers’ sample or other hardware

B、 detailed product drawings (2D or 3D) and mold number and mold service life

C、pattern lettering film

D、performance and shrinkage rate of plastic raw materials

E、customers’ other requirements (such as exterior requirements, tolerance standards adopted, product acceptance standards, etc.)

F、date of completion of mold design, mold testing date, and delivery date

 

2 Mold structure review

A、review of product 3D drawings

B、preliminary 2D ranking

C、 preliminary 3D parting and determination of parting lines, glue injection mode, and ejector mark

D、preliminary review of the mold structure

E、make a DFM report

F、 make a mold progress sheet

Confirm the glue injection, dimensions, and exterior requirements. For details, see the DFM
3 Mold design

A、 specific 2D assembly drawing

B、3D assembly drawing

C、drawings of parts and loose items

D、mold BOM sheet and purchase order

Confirm the glue injection, dimensions, and exterior requirements. For details, see the DFM
4 Mold making

A、release of drawings

B、 CNC mold core

C、copper electrode making

D、 mold and accessory processing

E、mold assembly

Assist in the process.
5 Mold testing

A、material and machine preparation

B、making samples with machines

C、 mold testing report

Assist in the process.
6 Sample test and mold modification

A、 product dimensions and assembly test

B、product improvement report

C、 functional test and improvement report

Sample and function confirmation
7 Small-batch trial production and sample sealing

A、small-batch trial production

B、mold quality testing and confirmation

C、product dimensions and exterior confirmation

D、sorting project-closing documents

Confirmation of the product, mold, and documents

Other Service

solution November 2018

Feasibility Assessment

Analyze the quality, cost, schedule, resources and feasibility of the product

  • Industrial Design

    Through the creative conception, analyze the design according to the competing products, user preferences and usage scenarios to define the new product design style, realize a practical design based on innovation.

  • Hardware & Software Development

    Develop product hardware and card software; standardize hardware development processes; control hardware development quality;

  • Mechanical Design

    Design the internal infrastructure, mechanical functions, hardware and software functions of the product after determining the appearance of...

  • Prototype Making

    Review the appearance process and mechanism before the manufacture of product and perform the...

  • Crowd-design tasks

    Through the different tasks on the LKKER platform, ideas of more than one million registered users are obtained, the products are defined with a large number of accurate user feedbacks.

  • Supplier Matching

    Carry out primary review, quality inspection, process review and quality system review for suppliers according to the customer's ...

  • Mold Design and Making

    See how a unified source-to-pay platform can help you navigate a digital-first future. Learn more about SMART by LKK

  • Pilot-Production

    Obtain good process control, verify the feasibility of mass production, determine and improve the...

  • Testing and Certification

    Determine product testing items and prepare product inspection standards based on international standards...

  • Production and Supply

    Decompose the product manufacturing sequence according to the process, assign the production tasks for each...

  • Project Management

    Provide the most professional project engineering management solutions in the course of product implementation...

Latest

September 2018

LKK LKKER 2018 Xspecies Design Exhibition Kicked Off Beijing International Design Week

On September 20th, the 2018 Beijing International Design Week Design Expo was officially opened at the Beijing Agricultural Exhibition Center, which was co-sponsored by LKK Innovation Group (hereinafter referred to as “LKK”) and LKKER (LKKER) sharing design platform.

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